鹰V5C (5-AXIS)
一个快速, flexible 5-axis machining solution built to deliver the highest degree of precision needed for today’s workpieces.
没有什么比浪费时间更令人沮丧的了, bt365体育娱乐, and resources into a machine fleet that—despite your best efforts—just can’t seem to return the favor. Then you throw the new challenges facing today’s machine shops into the mix: things like an ever-shrinking skilled labor pool, 需要通过自动化比以往任何时候都更快、更高效, 还有其他棘手的问题.
Relief for the challenging issues facing your machine shop comes on swift wings—in the form of the Eagle V5C: a high-speed, ultra-rigid 5-axis vertical machining center (VMC) with enhanced cooling controls for unparalleled performance in any situation or environment.
您可以信赖的重型性能
- 建造和设计高度刚性和令人难以置信的精度, 鹰V5C龙门式五轴VMC是您工人的一体机, 你的客户, 你的底线都可以指望. 不管是什么工作或时间安排, you can trust the Eagle line’s superior craftsmanship and components to carry the day.
简单，直观的操作，使不同
- The Eagle V5C comes with an advanced CNC control unit designed to help your operators get the most out of your investment—both in the short term and well into the future. 易于培训，易于操作, V5C带来了高效率, 具有成本效益的劳动力到您的车间中间.
灵活、面向未来的设计
- 自动化不仅仅是一个流行词. It’s your ticket to new levels of efficiency and profitability for your business. That’s why every machine in our Eagle line is prepared for automation—as a single machine, 在独立单元中, 或作为一个完整的一部分, 集成生产线.
The Eagle V5C (Coolant Version) is designed to be an ultra-rigid 5-axis vertical machining center with the capacity to handle a 440-pound workpiece on a 15.75 "转盘表面. The Heidenhain TNC-640 control unit with a 17” display is mounted on a moveable pedestal for optimal positioning convenience. The Eagle V5C is designed with a side opening in the casting to allow robot loading from the right side with pallets up to 15.7”广场.
功能:
- 能在15上处理440磅重的工件吗.75英寸台面
- 允许机器人从右侧装载多达15个托盘.7英寸方形通侧开口设计
- 实现高机器刚性, 振动抑制, 工作精度, and finish quality via a U-shape polymer concrete base for best 振动抑制 and higher weight, 在运动质量和静止质量之间产生最佳行为
- 通过33马力达到高工作速度, 36,000转/分综合主轴, 重型, 滚柱式直线导轨, and large-diameter ball screws and linear glass scales in both the X and Y axis
- Integrated high-dynamic 4th/5th axis rotary table provides direct drive motors to both axes
- Performs high-precision cuts with the X, Y, Z, B, and C axis moving simultaneously
- Separate servo motors and shaft encoders are used to provide both high-speed and high-accuracy table positioning
- 能轻松处理表面加工吗, 螺旋轮廓加工, 不规则轮廓加工, 以及其他复杂的切割任务
- Superior drive mobility and power efficiency compared to conventional worm gear setup machines thanks to zero-backlash B axis gear and C-rotary axis direct drive motor with rotary encoders
- The P3冷却剂系统 provides high pressure through tool coolant along with filtration and a chip conveyor
- Extraordinary heat monitoring and control available through “Active Temperature Control,” which includes thermal sensors and active cooling lines running throughout the machine structure
组件:
- 集成直驱4/5轴系统(无t槽工作台)
- 最大加速度:49英尺/秒²
- 高频主轴33 HP, 36000转, HSK-E50, 32-pos ATC(80可选)
- 雷尼绍红外测量探头
- Blum laser system for tool breakage detection and tool length/diameter compensation
- 高分子混凝土减振机床
- 3点基础设置/找平
- 滚珠丝杠与直接驱动交流电机
- 用玻璃秤绝对测量
- 油雾润滑系统，主轴外部
- 双色状态灯
- 自动润滑系统，包括驱动和路径
- 全衬里防尘和防液
- 工作区域有LED机器灯
- P3冷却剂系统
- 185加仑油箱容量
- 580 PSI通过工具冷却液
- 外部冷却剂
- 警察过滤器
- 带式过滤机
- 切屑输送机(可选配切屑斗)
- Precision package 3 for 5-axis machines – Temperature-distribution compensation, including:
- 自动温度漂移控制
- 五轴补偿
- 海德海恩选件(运动学可选)
- 运动协调陶瓷球
- Precision package 5 for 5-axis machines: Includes active temperature control
- Active cooling lines run through the machine to remove heat from the machine base, 轴支架, 浮动轴承, 固定轴承, 导轨, 等.
- Heidenhain CTC (Cross-Talk Compensation) which corrects for dynamic position errors caused by axis acceleration and braking
用户界面:
- 海德汉TNC-640五轴同步控制
可选配件:
- HF主轴20 HP, 42,000 RPM, HSK-E40 w 32-pos ATC
- 100位空管HSK-E40
- 80位ATC HSK-E50
- 来自EROWA, Hirschmann和system 3R的工作台夹紧和托盘系统
- ICS 2 ATS内部冷却剂供应，带有气溶胶/干润滑
- T-slot table to cover the 4/5-axis (Converts the machine to 3-axis operation)
- 三色状态灯
- 油雾吸入装置
- 芯片桶
- 冲洗手枪
- 冷却剂冷却
- 干磨切屑输送机(包括:切屑斗)
- 升级到P5冷却系统317加仑容量, 刮板链输送机, 1160 PSI通过工具冷却液, 工作区域冲洗, 纸带过滤器, 警察过滤器
- 动态碰撞监测
- ECOTEC节能功能
- 多换易基本单元(包括:夹持器), 40点或5点或4点杂志, 工件更换处, 以及与机器的连接)
| 机器行程:X X Y X Z in (mm) | 21.6 x 15.7 x 15.7 (550 x 400 x 400) |
|---|---|
| b轴倾斜范围度(RPM) | -140° ~ 60° (25) |
| c轴旋转范围度(RPM) | 360° (100) |
| 转盘面板:直径. (mm) | 15.75 (400) |
| 最大工件高度:面板/托盘(mm) | 15.7/12.7 (400/325) |
| 最大转盘盖:磅. (kg) | 440 (200) |
| 主轴转速 | 36000转 |
| 主轴马力(S1 100%) | 33 HP (24.8 kw) |
| 主轴头到工作台:in (mm) | 2.0 ~ 17.7 (50 ~ 450) |
| 更换工具选择 | HSK-E50(标准32分)/(可选80分) |
| 快速速度:单位/分钟. (米/分钟.) | 1181 (30) |
| 最大工件3轴/英寸/磅. (毫米/公斤) | X 21.6 x Y 15.7 x Z 15.7 / 1102 ( 550 x 400 x 400 / 500) |
| 机器重量:lb. (kg) | 15,873 (7,200) |
| 尺寸W-D-H: in (mm) | 79.5 x 110.2 x 96.5 (2,020 x 2,800 x 2,450) |
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"Not only does the 5-axis capability of the OPS Ingersoll Eagle V5 milling machine enable us to burn parts with less physical electrodes, it also has a robotic tool changer so we can focus more during the day on things that need constant attention."
布拉德·麦克道尔, 质量工具 & 死的总统 阅读案例分析 -
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"The Eagle 800 has burn technology that gives us a competitive advantage because it takes about half the time to burn and uses fewer electrodes, 这样既节省时间又节省金钱. bt365体育娱乐的目标是整天和整个周末都跑. I like that we also are cutting down on our carbon footprint by using fewer graphite electrodes and less copper wire than before."
史蒂夫(, 零容忍总统 查看案例研究 -
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"The kinematics of the Roku-Roku VMCs allow us to run faster feed rates and not sacrifice surface finish or accuracy. 这些机器在增加刀具寿命方面效率很高, 可靠的发那科控制和整机稳定性. We can run longer intervals on downstream inspection on parts that the Roku-Rokus machined."
约翰TerBeek, 特贝克模塑公司的合伙人 & 工具 查看案例研究
